IMPACT Washington, D.C. 2016: Industry Leaders Advocate for a Pro-Manufacturing Policy Agenda
IPC places a high priority on educating government officials about key policy issues of importance to the electronics industry. That’s why top executives from leading electronics companies gathered in Washington, D.C. recently for “IMPACT Washington, D.C. 2016.”
Getting a Handle on Handling Errors
When gathering info for this month’s topic on handling strategies, I knew there was much happening in the automation end of things and all that it can do for handling. But I also knew it was not something that is easy for the “little guy” to do—automation is expensive, in general, and it is not always conducive to the high mix of small lot sizes typical of the many prototypeplus facilities in North America and Europe.
Stepping up to Laser Processing for Flex, Part 3: Readiness and Site Preparation
With so many processes to keep track of in a flex manufacturing line, it can be easy to get lost in the details and begin to rely on your suppliers to address any issues that might crop up. However, given that laser processing equipment and flex materials are both impacted by your facilities, your attention to and investment in clean, stable, and robust facilities and support equipment will quickly pay off in less downtime, higher yield, and—perhaps most importantly—fewer headaches!
Beyond FR-4: High-Performance Materials for Advanced Designs, Part 1
In the past 40-plus years of PCB manufacturing, the primary material of choice has overwhelmingly been e-glass supported FR-4 resin laminates. This is due to the excellent dimensional stability and reasonably acceptable thermal performance (based on glass transition temperature [Tg] and decomposition temperature [Td]). In general, these materials exhibit impressive performance and excellent cost for a wide range of applications.
All About Flex: Imaging Methods for Etch Resist, Part 1
Imaging is a major process step in creating a copper circuit or flexible PCB. In single-sided circuit fabrication, the imaging process creates the resist pattern that protects the copper from the etchant. It is critical that this pattern precisely define the circuit traces, as issues with imaging will transfer to the subsequent processes.
Koen Hollevoet Explains Rogers' New PEEK-based Material for Extreme Temps
Rogers has been developing a new material called XT/duroid laminate, which is based on polyether ether ketone (PEEK) material and can withstand some of the harshest temperatures and environments. I met with Koen Hollevoet, Business Development Manager at Rogers Corporation, at IPC APEX EXPO 2016 to further discuss this material and learn how it might benefit the PCB market.
Made in Brazil: Focusing on What Matters Most!
Every company claims to be constantly improving their business or process, but not as many grasp the core idea of continuous improvement and live it daily. This is evident when one analyzes companies competing on the same market, providing quite the same products, yet having totally different results. Improvement is often misunderstood as doing things differently, which is a huge mistake.
IEC: Celebrating 50 Years in Business
I caught up with Shawn Stone of IEC recently, to discuss plating, laminates, printed electronics and IEC’s many strategic alliances, including their most recent agreement with ITEQ to distribute their copper-clad laminate line throughout North America. This alliance will give IEC, a company his father started more than 50 years ago, its first North American footprint.
Rex Rozario Brings IPC Board Duties to a Close
At this year’s IPC APEX EXPO, Rex Rozario’s term as an IPC Board member came to an end. At the show, I sat down with Rex, who reflected on his time with IPC and the areas on which he hopes the association will focus more in the future—namely, strengthening the relationship between the UK and the U.S., as well as continuing to encourage smaller PCB manufacturers to join IPC and contribute.
Interview with Dean Kamen, Segway Inventor and Founder of FIRST
One of the keynote speakers at this year’s IPC APEX EXPO 2016 was Dean Kamen, inventor of the Segway and hundreds of other innovative devices. But perhaps most importantly, Kamen is the founder of FIRST (For Inspiration and Recognition of Science and Technology), which is recognized as the leading not-for-profit STEM engagement program for kids worldwide.
Rogers: 'To PIM-test Our Material, You Have to Build a Circuit'
Passive intermodulation (PIM) is a circuit anomaly that has been occurring in cellular base station antennas, causing tremendous frustration and cost to antenna OEMs. As the supplier of the materials being used by these OEMs, Rogers Corp., and more specifically, Product Manager Tony Mattingly, must come up with a solution.
Flex Talk: PCB Sourcing? One Size Does Not Fit All
When analyzing a set of PCBs to improve yields and maximize profits, the first place to start is with a critical review of each PCB design. Are there any attributes that are pushing your manufacturer’s standard design rules? If so, is this necessary to the design or is there another approach that could improve the manufacturer’s yields, reduce cost, and ultimately increase profit?
Orbotech’s Gaby Waisman: 'The Future is Digital'
I sat down with Orbotech President Gaby Waisman at CPCA in Shanghai recently, and he offered a comprehensive explanation of why digitalization is truly the future, especially with regard to increasing throughputs. We also discussed Orbotech’s company vision and products, as well as its role in “helping to drive the industry into fully digitalized imaging technology.”
Sun Chemical Expands Range and Market Share in China
At CPCA in Shanghai recently, I had the opportunity to sit down for a one-on-one with Tony Searle, business manager for Sun Chemical. The focus of our discussion was Sun Chemical’s recent expansion of its range of offerings and manufacturing capabilities in China, and what the future of the PCB market is in China, from his point of view.
IPC’s Phil Carmichael on Asia, New Standards, and the Future
At the very busy IPC APEX EXPO in Las Vegas recently, IPC’s head of operations for Asia, Phil Carmichael, spent a few minutes in the I-Connect007 booth with me and Stephen Las Marias, managing editor of SMT Magazine, discussing all things Chinese. Among the topics we covered were the association’s current role in Asia, and the new corporate social responsibility standard currently being developed, something IPC is very excited about.
Stepping Up to Laser Processing for Flex, Part 2: Calculating and Optimizing Production
In Part 1 of this series, we discussed the advantages of adding flex laser processing to gain a competitive advantage. In Part 2 we will build on that discussion, looking at the ways you can optimize your flexible circuit laser processing to get the efficiencies that drive lower cost of ownership.
All About Flex: Why Copper is Ideal for Flexible Circuitry
Copper is the second-most conductive metal (in pure form). The copper used on flexible circuits can be formed by a number of methods such as electro-deposition (ED), rolling/annealing, or a combination of the two. The conductivity of copper by volume on a flexible circuit is not exactly the same as pure copper, but it is quite close.
The ESI Solution: High-Throughput Roll-to-Roll UV Laser Drilling of Thin, Flex Materials
ESI’s Flex Product Manager, Patrick Riechel, speaks with I-Connect007's Pete Starkey at the recent CPCA event last month in Shanghai. Among the topics covered: How ESI addresses issues associated with machining roll-to-roll flex circuits, laser technology, and more.
Punching Out! Your Baby’s Ugly, Now Get Over it (How to Work with Buyers)
Here’s a scenario: An owner has gone to market and is starting to get feedback from buyers, and shockingly, not everyone appreciates the hard work and achievements that went into the business. Buyers may not understand the business, or they may be trying to position things for a low offer. In any case, it is important to know how to work with buyers.
Morgan and Starkey on CPCA 2016, Automation, and the Upcoming ECWC14
On the last day of CPCA in Shanghai recently, I was delighted to catch up with my friend and industry colleague, EIPC Chairman Alun Morgan, for a discussion on the show we were both currently attending, as well as the upcoming 14th Electronics Circuits World Convention (ECWC14), to be held in April 2017, in Korea.
A Conversation with Joe O’Neil, the New Chairman of the IPC Board of Directors
Joe O’Neil, formerly of Hunter Technology, recently stepped into the position of chairman of the IPC Board of Directors. I met with Joe at IPC APEX EXPO 2016 to discuss his new position, the industry, and the arc of his 20-year involvement with IPC.
IPC President John Mitchell on the Past, Present, and Future, Pt. 2
In Part 2 of our on-the-show-floor interview with John Mitchell, conducted at IPC APEX EXPO 2016, John continues describing IPC’s key measures, and then invites industry folks who are reading this to participate in a unique challenge—some might say experiment. The question is, will there be any takers?
The Importance of Choosing Equipment Suppliers Carefully and Investing in the Future
Burkle Process Technologies, a long-time PCB equipment supplier to high-end manufacturers in the world, is seeing their business continuing to grow despite the perceived slowdown in the industry in China. They ensure this by working closely with customers, making premium products to understand future technology needs, and offering the highest quality in laminating machines and technical support.
IPC President John Mitchell on the Past, Present, and Future, Part 1
We conducted this interview with IPC President John Mitchell on the show floor at IPC APEX EXPO to discuss the event, the changes on the IPC board, and the key metrics that IPC uses to measure their own performance and effectiveness. John also invites the industry to a unique challenge.
Catching up with…PNC: Open House Planned for May
I’m a great believer in open houses. Any time customers and vendors get together to learn and talk about what they can do for each other it’s a good thing. That’s why, when I heard that PNC, in Nutley, New Jersey, planned to hold an open house on May 20, I wanted to learn more about it. So I called my friend Sam Sangani, the company’s owner, to learn more about it.
Karl's Tech Talk: Green Legislation and the Impact on Electronic Materials and Processes
In general, “green” and “environmentally friendly” refer to manufacturing that involves the replacement of toxic substances with less toxic materials, the elimination of materials or processing steps, less consumption of chemicals (i.e., more efficient or higher yield processing), reduction of water use, reduction of energy use, less space requirement (i.e., smaller equipment footprint), recycling, and on-site recovery of materials.
Weiner’s World: March 2016
Sellers of equipment at the Shanghai CPCA event complained of continued poor business. This was especially evident amongst those selling to firms building boards for phones and other portables devices as indicated below. However, not all reports were bad. Major fabricators such as Wu's in China, not dependent upon HDI or flexible products, stated that they were "satisfied" with their current business levels.
Catching up with…Fastrak Manufacturing’s Phil Guzman
Fastrak Manufacturing is one of those companies that focus on solving problems, tough problems, problems that other companies cannot solve. Technically a contract manufacturer, Fastrak is much more than that, working with companies who have an engineering/manufacturing problem to solve, or with inventors trying to get a new product developed, manufactured and out to the market in a limited amount of time.
Francis Tsoi on the Future: What's in Store for Technology, Automation in China's PCB Industry?
I caught up with Francis Tsoi, CEO of World Wide Group whilst at CPCA in Shanghai recently, where we enjoyed a lively discussion on a number of critical topics surrounding China’s PCB industry: namely, what is on the horizon with regard to technology and automation?
Walt Custer Elaborates on his Annual IPC APEX EXPO Forecast Presentation
IPC APEX EXPO 2016 has come and gone, and this year, Walt Custer’s annual presentation forecasting the upcoming year for the industry was much anticipated, as always. I met up with Walt at the show to learn about his presentation and dig deeper into his findings.
Cost Saving Tips for PCB Fabrication
Money is the most common problem in any type of business, and many American companies are looking for ways to cut costs, but still make sure they turn a profit. They also want to ensure the quality of what they produce remains the same, or exceeds present quality, and in the electronics sector this is essential for staying in business.
The Supplier View: An Interview with Hamed El Abd
I sat down with WKK’s Hamed el Abd at CPCA, where we discussed the show, the growing trend toward automation, as well as a few other topics, namely world politics and economics and how they relate to the PCB industry.
Happy’s Essential Skills: Design of Experiments
Design of experiments (DOE) is one of the most powerful and influential engineering tools for product yield improvements, new products or processes development, or for problem solving. As mentioned in my last column, process problems led me to a career in printed circuits, and quickly solving those problems led me to a bonus stock award and a great life. Even though I knew nothing about printed circuit manufacturing processes, I was able to quickly find the root causes of all the problems and fix them. My secret? Total quality control (TQC), statistics, and DOE.
Rex Rozario, Part 4: A 10,000-ft. view of his Business Ventures, the Industry, and Life
In our final installment, Rex describes the common thread woven through all of his successful business ventures and varied interests: confidence and the fortitude to follow his dreams until they are realized. Rex also takes a look back at the evolution of the global PCB industry, and explains his approach to profitability, which includes building (and rewarding) a successful team.
Rex Rozario, Part 3: The Future Beckons
In Part 3 of our multi-part interview with industry veteran Rex Rozario, we begin with the future. Having achieved success in China, could Rex and the Graphic team have their sights trained on the U.S.? Also in this installment, Rex weighs in on China’s future, and we discuss the value of automation. Is it for everyone?
Rex Rozario, Part 2: The Beat Goes on: New Developments at Exeter, the Music Scene, and China
In Part 2 of I-Connect007’s multi-part interview with PCB industry icon Rex Rozario, we continue to discover more about what has made Graphic PLC the company it is today. Rex explains the work they’re doing with Exeter University, Graphic’s success in China, and his own personal experience in the UK music scene.
Rex Rozario: The PCB Industry’s True Renaissance Man
In this exclusive multi-part interview that was conducted recently, I-Connect007's Barry Matties will introduce you to all of the people that Rex Rozario is, and where he, his team, and Graphic PLC are headed to next.
World Wide PCB on the “Purification” of the China Market, Industry Changes and More
Francis Tsoi of World Wide PCB Equipment tells Barry Matties that although growth in the China PCB market may be slowing, the government has used this time to transition the industry towards automation, better environmental regulations and the ability to make high-end PCBs in large volumes.