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Electro Scientific Industries (ESI), a division of MKS Instruments, Inc. and an innovator in laser-based manufacturing solutions for the micro-machining industry, received an order for its recently released CapStone laser drilling solution for processing flexible printed circuits (FPC). The order follows an extensive on-site system evaluation at Compeq Manufacturing, Huizhou, China, where CapStone delivered exceptional throughput and performance. Similar evaluations are underway at other major manufacturers where systems have already been qualified for production.
“Our testing and evaluation process for CapStone has been rigorous and extensive,” said Cathay Wu, director, purchasing, Material Division, Compeq. “We have processed thousands of panels over the last few months with the CapStone system. We evaluated the system on a wide range of applications and material stacks, as well as numerous via types and sizes—in both panel and roll-to-roll processes—and achieved excellent yield. CapStone showed significant increases in throughput and savings in cost-per-panel, and has met or exceeded our expectations. We look forward to leveraging CapStone for a number of applications and taking advantage of its throughput and yield to stay competitive in this very demanding market.”
“Capstone offers twice the throughput of our previous-generation system while maintaining yields, increasing uptime and significantly reducing maintenance costs,” said John Williams, ESI’s vice president of marketing. “These all translate directly into greater productivity and lower cost per panel. In the simplest analysis, doubling throughput doubles return on investment and halves the payback period.”
“Since we put our first CapStone systems in the field, we have processed over a hundred thousand panels,” Williams continued. “All systems are currently qualified and running in high-volume production. Given the cost-driven nature of the printed circuit board (PCB) processing industry, and CapStone’s extraordinary value proposition, the system continues to generate significant interest and early customer adoption. We are looking forward to finalizing the placement of additional systems as the market learns what CapStone can do.”
Developed by ESI, a leader in flex PCB laser drilling solutions, the CapStone system is optimized to process the FPCs widely used in consumer electronics, such as smartphones and other handheld devices. Building on the proven ESI platform, CapStone’s new laser technology and control capabilities deliver breakthrough performance at twice the throughput of the previous-generation model, and with equivalent accuracy and precision in critical parameters such as via diameter and placement.
About MKS Instruments
MKS Instruments, Inc. is a global provider of instruments, subsystems and process control solutions that measure, monitor, deliver, analyze, power and control critical parameters of advanced manufacturing processes to improve process performance and productivity for our customers. Our products are derived from our core competencies in pressure measurement and control, flow measurement and control, gas and vapor delivery, gas composition analysis, residual gas analysis, leak detection, control technology, ozone generation and delivery, power, reactive gas generation, vacuum technology, lasers, photonics, sub-micron positioning, vibration control and optics. We also provide services relating to the maintenance and repair of our products, installation services and training. Our primary served markets include the semiconductor, industrial technologies, life and health sciences, research and defense.
As a world leader in applied laser technology, ESI’s manufacturing systems are designed to enable manufacturers of electronic components and devices to optimize their production capabilities and commercialize technologies through laser processing. ESI’s primarily laser-based systems deliver more control, greater flexibility and more precise processing of a wider range of materials. The result is higher production quality, faster throughput, and higher yields. This enables manufacturers to more easily address new and more-challenging customer requirements, consistently meet aggressive production goals and better control processing costs. A division of MKS Instruments, ESI is headquartered in Portland, Oregon, with global operations from the Pacific Northwest to the Pacific Rim.