ESI: Drawing on a Deep History to Create a Vision for the Future

Reading time ( words)

I had an opportunity to sit down for a chat with ESI’s Vice President and General Manager Michael Darwin at the recent HKPCA show. Darwin shared some of the challenges that come with managing the culture of a 70-year-old company, and a little about where they plan to focus their efforts going forward. 

Barry Matties: Michael, as the VP and GM of the industrial products division at ESI, tell me what your typical day is like.

Michael Darwin: Besides herding cats? I'll leave out all the fun and exciting stuff, like meetings and making sure we're on track. Basically what I'm responsible for is making sure we have the right vision, and that we're set up operationally to execute the mission of the company.

Matties: And what is the vision for ESI?

Darwin: There's the vision for ESI, and then there's the vision for the individual businesses or divisions within ESI. Before I answer your question, let me explain how ESI is set up. There are actually three different divisions within the business itself (4 if you include service, but will ignore for a moment). I run one of them—the industrial products division. Then there are two other general managers—one manages our laser products division, where we actually manufacture our own lasers, and the other who manages what we call the consumer electronics, or micromachining, division. The way we separate the divisions, at least between micromachining and the industrial products division, is around form factor. The components within a consumer electronics device would be considered an industrial product, whereas the micromachining division deals more with the external components, like marking or some of the more aesthetic designs on a phone.

So of those three divisions, I’m in charge of industrial, which are components. We sell laser-based manufacturing equipment to companies that basically manufacture components for consumer electronics. It could also be for automobiles and aerospace, but predominantly it is for consumer electronics. Our tools are predominantly laser in origin, but we have some inspection and we have some test equipment as well. The laser fabrication equipment mostly is focused on laser drills. However, we've been looking at other business.

Matties: We spoke recently with some of your colleagues with the ESI equipment and the flex lasers, all servicing the PCB industry in this particular case. That's all under the industrial division?

Darwin: Yes, that’s within my division, under industrial. Within the industrial products division, we have three major market segments we serve: the PCB, SEMI and SMT or surface module markets. We have products that are focused within each one of those market segments. Our biggest thrust right now from a mission or vision point of view is the PCB market, where we think we have a lot more value that we can add to the customer's process flow. Much of what we've done over the past two years is focus on having a strategy to fill out our product portfolio in the PCB space. Adding the HDI component to our flexible circuit via drilling system makes a lot of sense, as well as adding our Cornerstone product in the packaging space. It makes a lot of sense for us because we're already either visiting those customers or we're selling product that's similar enough that it's not an invention. It's more of an incremental improvement on our end.

Matties: You have these products in place and you have a mission, but there must also be a vision. The mission is to introduce these new products, but what's the vision?

Darwin: The vision of our division is basically to provide better cost-of-ownership products for the customers we serve. We are focusing on cost of ownership because our customers operate on very small margins. To provide a better cost-of-ownership product or two will only excite them more because they'll be able to make more money and boost their profits.

Matties: How do you execute that?

Darwin: That's a good question. Part of it is having the right product at the right time, but it's also partnering very closely with key customers in the industry. For us to test our value proposition to those customers, we need to have very close customer partners, and we need to validate that our product actually either meets better cost-of-ownership targets or is more productive or has better reliability than, say, the competitors in that space. Partnership is important, but then at the end of the day having good engineering to accompany that partnership is key.

Chris Ryder is a new addition to our team. I purposely went out to try and find someone with expertise in the HDI market—customer expertise, customer vision—who could bring that into ESI and help us formulate not only our strategy but our forward-looking thinking. That's on the product management side, but on the engineering side we've done the same thing. We've tried to make certain that we have engineers with the right expertise and background in systems and control architecture to enable us to basically build tools that are more productive than our competitors. Having that right mix of people, with both engineering and industry experts, gives us the ability to execute our vision.

Matties: It sounds like you guys are doing well, and you've been around for 70+ years?

Darwin: Yes, 70-something years. For 40 of those years we’ve been delivering laser-based solutions to various industries. We were one of the first to industrialize lasers in the global market. Those were our trim-based systems back in the ‘70s. We've built on that base over the years with our memory repair, with our micromachining products, and more recently with our via drilling systems.


Suggested Items

Michael Carano: A Focus on Process Control, Part 2

09/28/2022 | I-Connect007 Editorial Team
In this second half of our conversation, Michael Carano discusses some of the metrics that fabricators need to consider before investing in new processes, especially process control technologies, and some of the challenges board shops face updating brownfield sites.

A Focus on Process Control, Part 1

09/27/2022 | I-Connect007 Editorial Team
Michael Carano is a noted subject matter expert with respect to process control, electroplating and metallization technology, surface finishing, and reliability. So, it was only natural that we sat down to talk about mechanizing an existing facility given today’s fickle environment. Will any of the CHIPS funding trickle down to bare board fabrication? What process can be adjusted on the factory floor? The focus needs to be more than just on manufacturing and getting work out the door, he says, but also process control.

I-Connect007 Editor’s Choice: Five Must-Reads for the Week

08/05/2022 | Nolan Johnson, I-Connect007
The Top 5 list this week contains industry analysis from IPC’s Shawn DuBravac, news on the passage of the U.S. “CHIPS Plus” bill, new materials from Ventec, news about a fab for sale, and a chemistry company completing their acquisition, plus a brand new book in the I-Connect007 eBooks series.

Copyright © 2022 I-Connect007. All rights reserved.