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IPC Validation Services: What to Expect at IPC APEX EXPO 2020
01/24/2020 | Nolan Johnson, PCB007
IPC APEX EXPO Technical Conference, Featuring Fundamentals and the Intersection
01/23/2020 | Brook Sandy-Smith, IPC
Streamlining Inspection and Verification
01/23/2020 | Barry Matties, I-Connect007
IPC APEX EXPO: Sessions @ the Intersection
01/22/2020 | IPC
Alex Stepinski: GreenSource Fabrication Update
01/22/2020 | Barry Matties, I-Connect007
PCB :: Fabrication Process
Streamlining Inspection and Verification
Barry Matties speaks with Vladi Kaplan, VP of marketing for CIMS, about the company’s newest verification station, the benefits operators will see from its colorized real-time video, and how it makes verification much faster and much more efficient for companies pushing 100% inspection.
Alex Stepinski: GreenSource Fabrication Update
Alex Stepinski gives an update on GreenSource, their acquisition of AWP, and their move to full production after some delays. Barry Matties and Alex also discuss automation and the difficulties in hiring in the U.S. and announces the decision to go to market with their recycling equipment in 2020.
Logistics Are Frank Lorentz’s Passion
Recently, Barry Matties had the chance to visit Ventec International Group’s German facility in Kirchheimbolanden (KIBO), where he met Frank Lorentz, Ventec’s general manager for the location. Logistics are clearly Frank’s passion. He lives and breathes it. If you spend any amount of time with him, that is abundantly clear. This interview with Frank was conducted after a tour of the KIBO site.
The World of PCBs: Anything But Boring
Andy Shaughnessy had the chance to catch up with Megan Teta, CID+, product manager of design and education services at Insulectro. Megan explains why she’s excited to become more involved in training and why the world of PCBs is anything but boring, contrary to popular opinion.
CES: Sands Show Floor and ShowStoppers
Every year at CES, ShowStoppers and a similar event, Pepcom, demonstrate many new devices and technologies. Again, some will become devices we can’t live without, and some you will never hear about again. Seeing all of these new ideas is one of the highlights of attending CES. Enjoy this look at a potpourri of new, innovative high-tech products.
Updates on Cleaning Standards and Committees
Graham Naisbitt of Gen3 discusses the changes he's seeing in cleaning, including how the WP-019 white paper has caused a closer look at electrochemical reliability. As a long-time head of committees, Graham also breaks down many of the topics he hopes are addressed at this year’s IPC APEX EXPO.
What’s the SCOOP: Chinese New Year
Chinese New Year really is an amazing celebration with millions of workers returning to their families for the celebrations. But with the shutdown and mass migration come stress on infrastructure, supply chain and the whole manufacturing and fulfillment ecosystem. I asked a few Industry experts what they thought the key issues are and what advice they’d offer.
Ledia 6 Direct Imaging System Offers Enhanced Speed and Precision
Technical Editor Pete Starkey recently met with Ucamco’s Michel Van den heuvel, imaging product group director, to discuss the benefits of the Ledia 6 direct imaging system, which was introduced earlier this summer and features scan-alignment and improvements in registration and positioning accuracy.
Clean vs. No-clean: A Generational Difference
Tom Forsythe, executive VP of KYZEN, discusses what readers should know about cleaning as reliability expectations continue to increase. He also explains what is driving the new interest in cleaning and why engineers from the no-clean generation may not even realize they need to learn more about cleaning.
MacroFab: Manufacturing Digitized
MacroFab CEO Misha Govshteyn explains how a digital manufacturing platform connected to a network of vetted partner factories can help eliminate a lot of variability from the fabrication process.
Wi-Fi 6: Wired vs. Wireless
We all know that it makes no sense to get the latest device just because they come out with a new one every year. Sure, post-millennials tend to want a new phone every year, but most of us are well past that. However, as the competitive nature of the consumer tech industry continues to increase, the rate of change is also accelerating, as is the peer pressure to upgrade. Non-techies get new phones every year, techies get new CPU and GPUs every two years, average consumers get bigger and higher-res TVs every three years, and on it goes.
Insulectro Works to Bridge the Fabricator/Designer Gap
Barry Matties sat down with Insulectro’s Megan Teta and Mike Creeden to discuss trends they see in the materials market and how they’re working to bridge the gap between fabrication and design, including helping designers understand what they can do to make a board more manufacturable.
Book Summary: The Printed Circuit Assembler’s Guide to…Process Validation
The latest book in I-Connect007’s "The Printed Circuit Assembler’s Guide to…" series is authored by Gen3’s Graham Naisbitt. With his deep background in process validation and standards work, Naisbitt is uniquely qualified to explore achieving acceptable electrochemical reliability using both CAF and SIR testing. This eBook is a perfect present for the holidays.
BTU Discusses its Next-generation Flux Management System
At productronica 2019, Nolan Johnson spoke with Peter Franklin, managing director of BTU Europe, about BTU’s next-generation solder reflow flux management system—Aqua Scrub. A winner of the show’s Global Technology Award for Soldering, Peter breaks down the specifics of what makes Aqua Scrub such an intriguing technology.
CIMS Galaxy: More Than an Inspection System
Editor Pete Starkey and Vladi discuss the newest CIMS AOI platform, Galaxy, which is more compact and more versatile than the previous Phoenix model. The Galaxy is scalable and can be equipped with more functions and connected to a variety of Industry 4.0 databases. Vladi explains that the Galaxy can be used for everything from inner layer inspection to final inspection, detecting defects down to 1 pixel. The system is available with multiple metrology options as well.
The Viability of a Cyanide-free Immersion Gold Bath
The Tianjin chemical blast in August 2015 sensitized the Chinese authorities to the use of cyanide in production. As a consequence, the authorities have introduced licensing with regard to the use of cyanide. In turn, this has motivated Chinese PCB manufacturers to ask suppliers for a competent cyanide-free immersion gold solution (CNF Au).
A Walking Tour of Viking Test With Jake Kelly
In this video walking tour of the Viking Test booth at productronica 2019, Managing Director Jake Kelly walks us down the line of Viking's universal film stripper.
Practical Verification of Void Reduction Method for BTC Using Exposed Via-in-pad
The method explored in this article regards the use of exposed via-in-pad. A dedicated test vehicle was designed for two types of QFN components. The main variables accounted for were the component size, number of exposed vias in the thermal pad, via pitch, via size, and solder paste coverage. The responses sought in this experiment include a thermal pad void level and solder wicking down the via barrel with resulting solder protrusion on the opposite side of the PCB.
The ICT 2019 Christmas Seminar
Since 2016, the Institute of Circuit Technology (ICT) has held its northern area Christmas seminar at the Majestic Hotel in Harrogate—the elegant and historic English spa town in North Yorkshire. Pete Starkey provides an overview of this popular ICT event.
AltiumLive Frankfurt 2019: Happy Holden Keynote
Nobody left early! Altium had wisely kept Happy Holden’s keynote presentation on “PCB Trends that Will Impact Your Future” until the end of the final day of the AltiumLive 2019 European PCB Design Summit in Frankfurt, Germany. Pete Starkey presents the highlights of Happy's presentation.
Electra Polymers: Inkjet Soldermask is Ready, Reliable and Green
Editor Pete Starkey and Tibbals discuss Electra Polymers’ move into the inkjet soldermask market, and some of the challenges and benefits of this technology. Tibbals explains how inkjet soldermask can enable end-users to improve reliability of the final product, for instance, because this additive process allows manufacturers to control the thickness of soldermask around vias and BGAs and eliminating trapped chemistry in undercut areas.
The CPCA and China’s Electronic Circuit Industry: Past and Future
Wang Longji is the honorary secretary-general of the China Printed Circuit Association. He is a senior engineer and an industry leader and used to be the production manager of the first imported PCB manufacturing line in China. Mr. Wang is also a well-known child actor and a “national treasure;” one of his most famous characters was San Mao in “The Winter of Three Hairs.”
Pluritec Takes Industry 4.0 to the Next Level
Pete Starkey and Pluritec’s Nicola Doria, president and CEO, discuss how the structure of Pluritec has developed over the past few years, now including many respected brand names that are long familiar in the PCB fabrication segment. Doria also explains how the company is continuing its implementation of Industry 4.0 processes.
Industry Set for Shift to True 3D Printing and Photonics
Nolan Johnson sits down with Zach Peterson, owner of Northwest Engineering Solutions, who predicts two things that would challenge the current status quo for the PCB manufacturing industry: true 3D printing and additive, including discretes as well as the substrates and traces, and a completely different approach with photonics.
LA/Orange County SMTA Expo and Tech Forum Review
Dan Feinberg recently attended the LA/Orange County SMTA Expo and Tech Forum, which was held in Long Beach, California. He provides an overview of the activities, from the show floor to the presentations.
Nolan’s Notes: Clarity of Vision
In this issue, we update your prescription, clarify your vision of the industry, and bring your own perspective into view. With each interview, try on another outlook and look at the industry from another point of view.
Day 1 Coverage of International Electronics Circuit Exhibition in Shenzhen
The newly named International Electronics Circuit Exhibition, formerly known as the HKPCA Show, kicked off today in Shenzhen, China. This event is now part of a cooperation between the CPCA and HKPCA associations. This is the largest trade show serving the south China region, with 3,537 booths from 621 exhibitors this year.
Calumet Electronics and Averatek Team Up on A-SAP
Nolan Johnson talks with Brian Hess of Calumet Electronics and Mike Vinson of Averatek about the new, insertable additive processes that the companies are working on together to help factories running primarily subtractive processes to quickly convert to very high-density interconnect (HDI) features, including trace and space from 2.5-mil line and space to 1-mil line and space and below.
InduBond: Magnetic Induction Lamination
In this video interview, part of the productronica 2019 coverage, we spoke with Víctor Lázaro, R&D manager and technical director at Indubond. Víctor describes Indubond’s innovative methods for heating the boards to effect lamination through magnetic induction. Victor discusses the energy and operational efficiency that an induction method brings to the equipment: thermal profiles.
Future Trends in Flying Probe Testing
Peter Brandt, director of sales for Europe and Japan at atg, sits down with Pete Starkey and Barry Matties, gives his views on market requirements and testing technologies, and explains how flying probe testing is becoming the industry standard at all levels of production—and in many cases, the only practicable solution.
Decreasing Bend Radius and Improving Reliability- Part II
Many of the issues that arise when using a flex circuit come from a lack of knowledge about how to properly design one, especially when the circuit is required to bend. Many novices will design a circuit that calls for bending the flex in too tight of a bend radius, which can cause damage to the circuit and lower the reliability of the end product. This series of articles will focus on the seven key aspects to consider when designing for maximum durability and maximum “flexibility.”
5G is Coming With Quantum-Level Advances and Features
I am sure that, by now, all of you have heard about 5G (the fifth-generation of mobile phone and data communication standards). I am also relatively sure that many of you think that this means neat, new cellphone features, and perhaps more texting and selfie abilities. While that may be true, getting a new cellphone for those reasons would be like getting a new car because you want a different color.
Vertical Conductive Structures, Part 4: Tuning Your Signal Performance
The objective of this article is to demonstrate the possibility of using a stitching element as an alternative to the point-to-point connections that are used with traditional via technology. Point-to-point connections have the best performance in terms of signal integrity (one via less in the connection that distorts the signal). A via is mainly a capacitive element that causes signal loss/ dispersion.
Multilayer Press Technology Using Magnetism to Produce Lamination Heat
A revolutionary concept in multilayer press technology has been developed that uses electromagnetic energy to heat the existing stainless-steel separator plates with a never-before dreamed-of accuracy and precision. The heating and cooling systems—embedded within a robust hydraulic press inside a vacuum chamber design—are controlled using a temperature feedback loop that guarantees perfect fidelity between the press recipe and the press result.
Communication, Part 6: The Importance of Technology Fit
In the final installment of this series on how PCB fabricators and designers can better communicate, Bob Chandler from CA Design and Mark Thompson from Prototron Circuits discuss the importance of “technology fit” and how this concept impacts the synergy of the two parties involved.
Solder Mask Tack Dry
As a general rule, the tack-dry temperature should be as low as possible; in other words, it should only be as high as necessary. If the temperature is too low, the evaporation rate for the solvent will be to slow, and the solder mask will not dry in a reasonable amount of time. If the temperature is too high, however, the dry time certainly will be excellent, but it could create a solder mask lock-in with repercussions by the developing time.
Communication, Part 5: Internet Impedance Calculators for Modeling
Bob Chandler of CA Design and Mark Thompson of Prototron Circuits address how new engineers use internet impedance calculators for modeling (e.g., formulas versus recipes) in Part 5 of this series. Do you use impedance calculators that you found on the internet? Read on!
Meet George Milad, I-Connect007 Columnist
Meet George Milad, one of our newest I-Connect007 columnists! George’s columns will cover PCB plating, IPC specifications, and more. George is the recipient of the 2009 IPC President’s Award, chairs the IPC Plating Committee, and is a permanent member of the IPC Technical Activities Executive Committee.
Asleep at the Wheel?
The October issue of SMT007 Magazine considers the current, ever-changing landscape of our industry—a landscape being reshaped by “industrious laziness.” We’re automating manual processes with the intent to make our results better. But, like autonomous vehicle enhancements, human awareness and supervision are required.
Communication, Part 4: The Top 5 Causes of Engineering Delays
In Part 4 of this series on how PCB fabricators and designers can better communicate, Bob Chandler from CA Design and Mark Thompson from Prototron Circuits address the top five causes of engineer delays.
Prototron Receives MIL-31032 and AS9100 Certifications
Kim O’Neil, general manager of Prototron Circuits in Tucson, Arizona, discusses the company’s recent MIL-31032 certification and how this experience prepared them for the AS9100 certification. He also explained why auditing is a good thing for any company’s processes and highlighted some of the areas that the auditors inspected.
Why Designers Need to Be at the SMTA Additive Electronics Conference
In a recent interview, Kelly Dack and Tara Dunn (Omni PCB president and conference co-chair) discussed why designers need to attend the SMTA Additive Electronics Conference. Tara will also be attending and moderating a panel discussion at the conference.
Communication, Part 3: Why Do Board Shops Ask So Many Questions?
In Part 3, Bob Chandler from CA Design and Mark Thompson from Prototron Circuits speak with Steve Williams about the importance of preparing, sending, and receiving comprehensive (and ideally, perfectly complete) design data packages. If you’ve ever wondered why the CAM department asks you so many questions, read on.
Happy Holden Previews His AltiumLive Frankfurt Keynote
I recently sat down for an interview with Happy Holden, who is slated to give a keynote speech at this year’s AltiumLive event in Frankfurt, Germany. Happy gives a preview of his presentation, which is focused on smart factories and automation, and why artificial intelligence might improve PCB design and fabrication in the future.
Additive Electronics Conference Set for October 2019 Debut
Kelly Dack and Tara Dunn talk about the upcoming conference "Additive Electronics: PCB Scale to IC Scale" on October 24, 2019, hosted by SMTA in San Jose, California, and why it's an important event for people to attend—especially those involved in the design process.
SMTA Additive Electronics Conference: Industry Trends
Mainstream PCB manufacturing is often limited to 50-75 microns (mm) line and space. But the electronics industry is evolving quickly. Propelled by the demand for more sophisticated electronics, PCB design is being tasked with finer lines, thinner materials, and smaller via sizes.
New High-speed 3D Surface Imaging Technology in Electronics Manufacturing Applications
Line confocal sensors—and scanners based on them—are used in the imaging of surfaces, transparent materials, and multi-layered structures in various metrology and inspection applications on discrete parts, assemblies, webs, and other continuous products. Line confocal sensors operate at high speed and can be used to scan fast-moving surfaces in real-time as well as stationary product samples in the laboratory.
Standards: Why We Have Them and Live by Them
Have you ever designed a board but received feedback that it couldn’t be manufactured unless changes were made? Or maybe you’ve designed a complex board and sent it to the factory only to find out that the manufacturer didn’t build the board to your expectations? PCBs are becoming more complex, factory options are growing, and expectations for product life cycles are becoming longer.
Bob Martin Brings Maker Attitude to AltiumLive Keynote
Bob Martin is a self-proclaimed “Wizard of Make” and senior staff engineer with Microchip Technology. Next week, this leader of the maker community will be one of the keynote speakers at AltiumLive in San Diego, California. I caught up with Bob and asked him to give us a preview of his presentation.
Communication, Part 1: How to Qualify a Board Shop
In Part 1 of this six-part series for "Fab Fridays," Mark Thompson, CID+, engineering support at Prototron, and CA Design CTO Bob Chandler discuss ways that PCB fabricators and designers can better communicate, starting with how to qualify a board shop.
The Institute of Circuit Technology Autumn Seminar
Meriden has been established as a popular Midlands venue for Institute of Circuit Technology (ICT) meetings. On September 19, a multitude of Fellows, Members, and Associates gathered for the Institute’s autumn seminar, which was organised and hosted by ICT Technical Director Bill Wilkie. The agenda included five informative technical presentations, describing current research and development on significant topics relevant to the industry.
Insertion Loss Performance Differences Due to Plated Finish and Circuit Structure
Data will be presented for loss versus frequency for six different plated finishes commonly used in the PCB industry, and opinions will be offered as to why the loss behavior differs for the different plated finishes and for the different circuit configurations. Because the insertion loss of high-frequency circuits also depends on substrate thickness, circuits fabricated on substrates with different thicknesses will be evaluated to analyze the effects of substrate thickness on insertion loss.
Joe Grand Brings a Hacker Outlook to PCB Design
From designing his own mischievous gadgets to testifying on Capitol Hill and starring in his own Discovery TV show “Prototype This!” Joe Grand has lived a hacker’s life. I spoke with Joe about his upcoming keynote at AltiumLive in San Diego, “When Hacking and Engineering Collide,” which will focus on the lighter side of engineering and the benefits of thinking like a hacker. Can Joe convince PCB designers to adopt a hacker’s outlook?
The Use of Insoluble Anodes in Acid Copper Plating
Soluble anodes have been the staple of the industry for decades, but they require extensive maintenance and generate waste in both copper metal and electrolyte. As plated copper thickness uniformity requirements become more stringent, more and more time will be needed for anode maintenance to ensure the uniformity of the anodic setup.
Robert Feranec: A Lifetime of PCB Design
Robert Feranec, a popular YouTuber and founder of the FEDEVEL Academy, discusses with Andy Shaughnessy the upcoming keynote he’ll be giving at AltiumLive in San Diego, California, and how he's helping people around the world understand and optimize their PCB design processes.
EIPC Summer Conference 2019, Day 2
In this article, EIPC Chairman Alun Morgan provides the highlights of the second day of the EIPC 2019 Summer Conference, which was held in the beautiful city of Leoben in central Austria. He also talks about key points of the numerous technical presentation at the conference.
EIPC Summer Conference 2019, Day 1
The beautiful city of Leoben in central Austria provided the setting for the EIPC 2019 Summer Conference. In this article, EIPC Chairman Alun Morgan provides the highlights of the first day of the event, including a recap of the technical presentations.
Chemcut: Wet Processing Equipment for the Long Haul
Chemcut CEO and General Manager Rick Lies speaks about the growth he has seen in the marketplace over his 18 years in the industry, and how Chemcut has been able to remain competitive in the PCB and photochemical milling spaces. Jerry Reitz, Chemcut’s HES manager, also addresses the current shift towards zero-discharge facilities.
Putting Green Into a Brownfield Facility
George Milad, national accounts manager for technology at Uyemura, talks about what is driving change in the wet process marketplace and how chemistries must fit into next-generation product design while also meeting new environmental requirements.
The Advantages of Non-sludge Acid Copper Products
Mike Wood, technical director with Cerambus Asia Pacific, discusses the acid copper product from Cerambus Technology Inc. that doesn't generate sludge during the plating process and operates at higher production output by using higher current density. He talks about why this is important for the state of the vertical continuous plating (VCP) market in Asia, and the trends he’s seeing in that space.
Pollution Prevention Techniques: Rinse Water Reduction
There are five general categories of common techniques for pollution prevention in a PCB fabrication facility: new processes to replace sources of pollution; extend the bath’s life; rinse water reduction; dragout reduction; and ventilation reduction. While this list is not all-inclusive, it provides an overview of the types of technologies used around the world that are important to consider. This article, examines rinse water reduction.
SAP Utilizing Very Uniform Ultrathin Copper
The demand for miniaturization and higher density electronic products has continued steadily for years, and this trend is expected to continue, according to various semiconductor technology and applications roadmaps. The semiconductor miniaturization brings significant economic and technical benefits and the semiconductor scale factor becomes the master for the associated package and PCB design.
Innovative Electroplating Processes for IC Substrates
The decreasing chip scales and smaller line/spacing distances have created unique challenges for both the PCB industry and the semiconductor industry. This paper discusses innovative additive packages for direct-current copper electroplating specifically for IC substrates, which offer better trace profile and deliver via fill and through-hole plating. It also describes two electrolytic copper plating processes, the selection of which could be based on the via size and the dimple requirements of the application.
Vertical Conductive Structures, Part 3: Design Tool Techniques
New vertical conductive structure (VeCS) technology can reduce layer count and improve signal integrity without the need for sequential technologies. VeCS is different than traditional through-hole vias, microvias, and ELIC designs, which are more expensive and require a high number of laminations, drilling, and plating cycles to build up a reasonable number of layers.
Nano Dimension Details New DragonFly LDM
Dan Feinberg talks with Nano Dimension CEO Amit Dror about the new DragonFly LDM 3D printer technology announced by the Israeli company on July 24, 2019, aimed at increasing machine uptime and moving forward from prototyping to higher production volumes.
Solder Mask Curing: UV Bump Overview
Ultraviolet (UV) bump, also called UV cure, is a processing step in which the solder mask pattern is irradiated with ultraviolet and infrared light. This step is performed with special equipment that is built as a continuous flow system, which consists of a conveyor belt and tubular UV lamps mounted above and below the belt. Read on to find out more about this process.
Interconnect Reliability Correlation With System Design and Transportation Stress
Interconnect reliability is very critical to ensure product performance at predefined shipping conditions and user environments. Plating thickness of the compliant pin and the damping mechanism of electronic system design are key success factors for this purpose. This paper discusses design variables—such as pin hard gold plating thickness, motherboard locking mechanism, and damping structure design—to ensure interconnect reliability.
There’s An Art to Plating
There's definitely an art to plating. Start with a generally planar substrate, then alternately put stuff on and take things off. Continue this in subtle variations until what you have is the stuff you want, where you want.
Development of Flexible Hybrid Electronics
This article will present a hybrid manufacturing process to manufacture FHE systems with a two-layer interconnect structure utilizing screen printing of silver conductive ink, filled microvias to connect ink traces at the different layers, and use of the traditional reflow process to attach the semiconductor chips to the printed substrates.
The Impact of Inductance on Impedance of Decoupling Capacitors
This article discusses the impact of interconnection inductance on the impedance of the decoupling capacitor, which influences the power integrity of the PCB. The investigation is performed with 3DEM simulation by varying the trace length and height of stitching vias that connect the decoupling capacitor across the power rail and ground.
Altium Designer 19.0 Features Printed Electronics Design Functions
The newest version of Altium Designer—revision 19.0—includes functionality for designing printed electronic circuits. We wanted to get the scoop on Altium’s PEC tools, so we asked Nikolay Ponomarenko, Altium’s director of product management, to give us a tour of the new functions.
IPC High-reliability Forum and Microvia Summit Review, Part II
The Microvia Summit on May 16 was a special feature of the 2019 event in Baltimore, since microvia challenges and reliability issues have become of great concern to the PCB manufacturing industry. It provided updates on the work of members of the IPC V-TSL-MVIA Weak Interface Microvia Failures Technology Solutions Subcommittee and opportunities to learn about latest developments in methods to reveal and explain the presence of latent defects, identify causes and cures, and be able to consistently and confidently supply reliable products.
How to Feed Test Data Back to Engineering for Process Improvement
Some people think of the PCB manufacturing process as a black box: design data goes to the manufacturer (fabrication house), and magically, the finished PCB is produced. While it may have been like that in the past, in actuality, fabricating PCBs today is quite a ballet of processes.
A Guide to High-reliability PCBs from Design to Specification
Creating reliable PCBs is an outcome of considering all aspects that can affect reliability as early as possible in the design process. The further down the design process, the more expensive and risky it can be to fix. As they say, everything starts with the design. Because a good board design improves the reliability of the end product and lessens the risk of failure.
How Changing Cleaning Technologies Affect Reliability
At the recent IPC High-Reliability Forum and Microvia Summit, Andy Shaughnessy spoke with Michael Konrad, founder and president of Aqueous Technologies and a speaker and panelist at the event in Baltimore, Maryland. They discussed Konrad’s presentation and the recent proliferation of cleaning, from solely high-reliability products to Class 1 consumer products.
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